Services | Custom Manufacturing / Design / Failure Analysis

SEO-focused service hub with minimal CTA—highlighting custom O-rings, design validation, and failure analysis.

Custom manufacturing

Custom Manufacturing →

Low MOQ, mixed batches, traceable lots; materials, hardness, and colors can be customized.

Design services

Design Services →

Groove sizing, squeeze tuning, material pairing, and backup ring recommendations with actionable drawings.

Failure analysis

Failure Analysis →

Extrusion, swell, thermal aging, compression set diagnostics with corrective actions to cut rework.

Keyword Focus

Deep service overview

This section expands on inventory-backed manufacturing, collaborative design, failure analysis, and logistics traceability so purchasing, engineering, and maintenance stay aligned.

Custom manufacturing backed by inventory

Custom manufacturing ties directly into the 430M+ o ring inventory we maintain. Once you submit drawings or dash lists we compare them to existing tooling, check elastomers, and tell you whether the job ships from stock or needs a short molding cycle.

Low MOQ lets you request five pieces for lab work, a hundred for pilot runs, or mixed kits for maintenance. Every lot carries compound, cure date, hardness, and color so technicians know exactly what arrived.

If you need color coding or labels we apply them before packaging, keeping NBR, FKM, and other materials organized without extra work on your floor.

Design collaboration and validation

Design services start with your groove dimensions or CAD snapshots. We feed them through the calculator, overlay AS568 tolerances, and highlight squeeze, stretch, and gland fill percentages.

When multiple media are in play we list the pros and cons of NBR, HNBR, FKM, silicone, EPDM, PTFE, and FFKM, and we flag which options are already in inventory.

Deliverables include annotated PDFs, quick walkthrough videos on request, and packaging notes describing how the final kit will be staged for production.

Failure analysis and prevention

When a seal fails we request photos, operating data, and the used o rings. We document whether the problem was extrusion, chemical attack, compression set, or spiral fracture and attach the findings to your record.

We then recommend material, groove, or process changes tied to existing inventory—maybe harder Viton, PTFE backups, or revised chamfers—so implementation is fast.

Each follow-up shipment references the failure analysis so future technicians understand why the specification changed.

Logistics, packaging, and traceability

Every service includes lot tracking, packaging photos, and optional vacuum or humidity controls. Need silicone kits vacuum-sealed or EPDM bags with indicators? We add them without delaying schedules.

International shipments include HS codes, material descriptions, and weights for smoother customs clearance.

Shipment logs stay attached to the service cards so QA and procurement have a single source of truth.

Submission and communication rhythm

Requests can start from the hero CTA or email; both routes enter the same lane with timestamps so progress is easy to monitor.

We target 1–3 business day responses for standard matching and call out longer timelines when tooling is required, along with interim substitutes.

All conversations, documents, and packaging photos remain inside the theme so you can pick up the thread after any pause.